VisionScan Max

VisionScan Max is an automated, tool-less, non-destructive inspection device for blister packs that is ideal for full batch inspection.


VisionScan Max is an objective, non-destructive alternative to the traditional blue dye leak test for blister packs with an automated feed magazine for minimal operator involvement. It enables pharmaceutical manufacturers and packagers to meet the stringent quality control requirements of the industry while reducing waste and costs. VisionScan Max generates accurate, reliable pass/fail results and its tool-less design improves efficiency where multiple product changeovers are required.


Features and Benefits 

  • Non-destructive, automated, tool-less seal and leak detection device for blister packs
  • Incorporates imaging technology capable of detecting defects in individual blister pockets, channel leaks and weak seals down to 7μm*
  • Stand-alone at line unit with magazine feed
  • Automatic sorting of good and bad packs into segregated collection magazines
  • High throughput of up to 8 packs per minute*
  • Ability to perform 100% batch testing
  • Easy to use touch screen interface. Access any menu with just ‘2 clicks’
  • Tool-less set-up. Ideal solution for production lines running products in multiple materials/ design formats.
  • Operating system can store up to 30,000 product types
  • Can be part of a 21 CFR Part 11 compliant system
  • Active Directory included and OPC Connectivity is available on request.

*Pack and material dependent

Technical Specification

Pack Type
Non-porous blister pack
Pack Size
Min: 65mm(W) x 30mm(L) x 3mm(H) Max: 140mm(W) x 105mm(L)
Stainless Steel (Grade 304) and Anodised Aluminium
User Interface
15" XGA LCD display, 1024 x 768 pixels with resistive touch screen
Electrical: 110/230 V Single Phase Air: 6 Bar
3 x USB ports 1 x Ethernet port
Test Cycle
From 8 packs per minute*
Magazine Capacity
500mm capacity
Tooling Changeover
None required
Audit Compliance
Can be run in compliance with 21 CFR Part 11
Machine Dimensions
920mm(W) x 830mm(D) x 1725mm(H) (36.2 x 32.7 x 67.9")
Machine Weight
157kg (346lbs)
Shipping Weight
180kg (396lbs)
Supplied with a 12 month warranty. (Service Level Agreements and/or extended warranties are available for additional support).