MediScan

Leak Testing

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MediScan is a tool-less, non-destructive leak detection device for non-porous pouches, sachets and medical device packaging.

MediScan is a tool-less, non-destructive leak detection device for non-porous pouches, sachets and medical device packaging.

  • Pouches
  • Sachets
  • Medical device packaging

*Pack Dependent

MediScan incorporates leak detection technology and software, developed by Sepha, that is utilized on a daily basis by top global pharma companies to ensure product packaging integrity.

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Features

  • Non-destructive seal integrity and leak detection device
  • No tooling required, making it highly flexible across several pack types and sizes
  • Capable of detecting weak seals, channel leaks and holes down to 10μm*
  • Table top device
  • Capable of handling wet** or dry non-porous packages up to 100mm x 200mm x 250mm
  • Easy operator use via touch screen interface and easy load chamber
  • Capable of storing multiple test methods for up to 30,000 product types
  • User defined password protection ensuring multiple operator use
  • Fully validated system
  • Production of objective and repeatable results
  • Test results can be printed, exported via USB (x2) or integrated into local quality control system via Ethernet cable
  • Fast, efficient test speed
  • Audit data available and fully 21 CFR part 11 compliant.
  • Active Directory and OPC connectivity available on request
  • Pack Type
    Sachets, pouches, bags, MAPs and flexible packaging (non-porous)
  • Test Area
    Up to 250mm (L) x 200mm (W) x 100mm (D)
  • Test Cycle
    From 20 seconds per test cycle
  • Operation
    Semi-automatic
  • Machine Construction
    304 Stainless Steel Casework
  • User Interface
    8.4” SVGA (800 x 600) colour TFT LCD display
  • Utilities
    Electrical: 110/230V Single Phase AC 50/60 Hz / Air: 6 Bar
  • Configuration
    2 x USB ports, 1 x Ethernet port
  • Tooling Changeover
    No tooling required.
  • Machine Dimensions
    400mm(L) x 700mm (W) x 500mm (H)
  • Machine Weight
    90kg
  • Shipping Weight
    190kg
  • Warranty
    Supplied with a 12-month warranty. (Service Level Agreements and/or extended warranties are available for additional support).

Non-destructive test generates less waste and bigger product yield

  • The non-contact method is clean and dry, unlike destructive leak testing methods (e.g. Methylene Blue Dye Test) and does not destroy test product or packaging.
  • Tested product can be retrieved from faulty packs and repackaged.
  • Packs which pass the leak test can be put back onto the production line.

Accurate, validated results for each pouch or sachet

  • Detects holes down to 10 microns.
  • Automatically stores product-specific data in pre-designated file locations. PakScan verifies the product to be tested before each cycle.
  • Totally objective results as no operator intervention is required
  • Pass or fail criteria can be set to the same micron level as your existing Methylene Blue Dye Test.
  • Result data is stored and can be printed or downloaded to other storage devices for further analysis.

Quicker troubleshooting for line set-up to reduce rejects

  • Fast test cycle means that leak testing can be carried out more frequently.
  • Earlier detection of leaks allows line operators to investigate the cause of the failed seal more quickly, so fewer faulty packs are produced on the line.

Easy to use

  • No special technical skills required.
  • Touch screen operator interface.
  • 30 second product changeover.

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