Multi-Q HD CCI Testing down to 1 micron

The Sepha Multi-Q HD is a non-destructive, deterministic and reliable Container Closure Integrity (CCI) test system developed to detect leaks down to 1 micron in parenteral containers.

Multi-Q HD

CCI testing is critical for parenteral applications as they often contain drugs that have a short shelf life and are highly sensitive to oxygen or moisture; even the smallest defect can affect sterility and efficacy of the drug. As the content is injected directly into the tissue or bloodstream, any compromised container can jeopardise patient safety. These applications often have a lower Maximum Allowable Leakage Limit (MALL) and require a higher level of sensitivity to demonstrate CCI. The Multi-Q HD has been developed to reach this sensitivity and offers a reliable solution down to 1 micron*.

The Sepha Multi-Q HD utilises vacuum decay according to ASTM F2338-09 standard test method, the FDA recognized consensus for non-destructive detection of leaks in packages by vacuum decay. The method is in line with new guidelines outlined in USP 1207 preferring deterministic and objective methods that provide reliable and repeatable results.

The vacuum decay test is a proven non-destructive, deterministic, sensitive, and reliable CCIT method to identify leaks in pharmaceutical containers. Newly developed advanced sensor technology enables the Multi-Q HD to detect defects down to 1 micron*. The ultra-sensitive technology has an improved signal-to-noise ratio that can pick up the slightest rise in pressure to detect even the smallest micron holes. The sensor is located at the point of measurement, which yields a faster response and more sensitive results.

The Multi-Q HD utilises interchangeable attachments and can also work in combination with:

  • Pressure Decay, to test vials, ampoules and bottles that contain toxic product, oil-based liquid,  lyo/powder, glucose/protein or other products that cannot be tested using vacuum decay.
  • Flexible Membrane, a pouch seal integrity testing solution that uses an innovative hybrid membrane in combination with vacuum decay to detect leaks, weak seals and micron holes down to 5µm*  in flexible and semi-flexible packaging.

*Dependent on container type and content

  • Features

    • Non-destructive, deterministic, quantitative test method
    • Identifies defects down to 1μm*
    • Ideal for testing vials, ampoules, bottles, pre-filled syringes and BFS strips
      containing water-based liquid
    • Unlimited data storage
    • Utilises ASTM F2338-09 standard test method to perform the test
    • In line with USP 1207
    • 21 CFR Part 11 compliant
    • OPC Connectivity
    • Active Directory
  • Technical Spec

    Container Type
    Ampoules, vials, pre-filled syringes, bottles, blow fill seal strips, medical devices

    Measurement Range
    Down to 1µm*

    Test Cycle Time
    From 10 seconds

    Fixed tooling attachable to top of unit or via test port

    Data Storage Capacity

    ASTM Standard
    ASTM F2338-09

    Machine Dimensions
    377mm (L) x 366mm (W) x 288mm (H)

    User HMI
    10.1” PCAP touchscreen

    Active directory, network printing, central network storage, custom data MES/OPC connectors available

    Electrical: 24V 5A | Air Supply: Min. 200L/min at 0.6 MPa {ISO8573-1:2010 Class 2} or vacuum pump

    Flexible reports, 3x USB, 2x ethernet port, external calibrated leak port

  • Vacuum Decay

    How does vacuum decay testing work?

    To conduct a vacuum decay test, a container is placed in a tightly fitted chamber which is evacuated to a predetermined level of vacuum. After reaching the pre-set vacuum, a sensor measures the vacuum level over a predetermined time.

    If the integrity of the container under test has been compromised (it has a leak), there will
    be a rise in pressure measured inside the chamber. This will result in a) a gross leak, if the vacuum doesn’t reach the pre-set vacuum level; b) a medium leak, if the vacuum level drops below a pre-set vacuum level during the test or c) a decay or micron leak, if the vacuum level exceeds the decay limit during the test time.

    Learn more

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Sepha Multi-Q Flexible Membrane

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Book free Multi-Q HD demo

To see a demo of the Multi-Q HD, join us in Hall 3.0, stand A48. Don’t miss out, get in touch and get your free ticket below.

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