VisionScan Max is a non-destructive, automated and tool-less blister pack leak test machine

The automatic blister leak tester has been developed to test the integrity of blister packs. The machine is capable of detecting defects in individual blister pockets, channel leaks and weak seals down to 7μm*. VisionScan Max is a smart alternative to the traditional blue dye leak test as the non-destructive method enables product to be returned to the production line. The machine is installed with an automated feed magazine for minimal operator involvement and offers pharmaceutical blister pack manufacturers the ability to automatically leak test full production batches with minimal operator input at speeds of up to 8 packs per minute*.

VisionScan Max enables pharmaceutical manufacturers and packagers to meet the stringent quality control requirements of the industry while reducing waste and costs. The blister leak tester generates accurate, reliable pass/fail results and its tool-less design improves efficiency where multiple product changeovers are required.


* Pack & material dependent

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  • Non-destructive, automated, tool-less seal and leak detection device for blister packs
  • Incorporates imaging technology capable of detecting defects in individual blister pockets, channel leaks and weak seals down to 7μm*
  • Stand-alone at line unit with magazine feed
  • Automatic sorting of good and bad packs into segregated collection magazines
  • High throughput of up to 8 packs per minute*
  • Ability to perform 100% batch testing
  • Easy to use touch screen interface. Access any menu with just ‘2 clicks’
  • Tool-less set-up. Ideal solution for production lines running products in multiple materials/ design formats.
  • Operating system can store up to 30,000 product types
  • Can be part of a 21 CFR Part 11 compliant system
  • Active Directory included and OPC Connectivity is available on request.
  • Pack Type
    Non-porous blister pack
  • Pack Size
    Min. 30mm (L) x 65mm (W) x 3mm (H) / Max. 105mm (L) x 140mm (W) x 13mm (H)
  • Blister Layout
  • Pocket Size
    Min. pocket area: 40mm2 / Max. pocket area: 600mm2
  • Test Cycle
    From 8 packs per minute (recipe dependent)
  • Operation
  • Construction
    Stainless Steel (Grade 304) and Anodised Aluminium
  • User Interface
    15" XGA LCD display, 1024 x 768 pixels with resistive touch screen
  • Utilities
    Electrical: 110/230 V Single Phase / Air: 6 Bar
  • Configuration
    3 x USB ports 1 x Ethernet port
  • Magazine Capacity
    480mm capacity
  • Tooling Changeover
    None required
  • Audit Compliance
    Can be run in compliance with 21 CFR Part 11
  • Machine Dimensions
    851mm (L) x 884mm (W) x 1645mm (H)
  • Machine Weight
  • Shipping Weight
  • Warranty
    Supplied with a 12-month warranty. (Extended warranties are available for additional support).

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