EZ Medpak

Packaging Solutions

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EZ MedPak is a small scale medical and surgical device packaging machine.

EZ MedPak is a compact, lab scale package development machine that has been designed specifically for the medical device market where sterility maintenance and barrier protection against microbial penetration is required. It gives medical device manufacturers the flexibility and control to develop & produce complex, high quality packaging from a range of materials.

EZ MedPak enables R&D labs to design, create and manufacture product specific packaging in a lab environment, without the need to outsource package production. The unit is capable of handling most medical device packaging and lidding materials such as PETG, aluminium, PVC, peelable, paper-backed and Tyvek. Our package design experts can design bespoke product tooling that enables clients to showcase their products to the maximum potential.

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Features

  • Low volume packaging development unit designed to create bespoke packs for a wide range of medical & surgical devices
  • Can be customised to meet individual customer needs and specifications
  • Capable of handling a range of forming materials including PVC, PCTFE Laminates and PETG*
  • Lidding options include aluminium, peelable and paper-backed foils and Tyvek
  • Modified Atmosphere Packaging (MAP) function available as an optional extra
  • Ability to create multiple barrier solutions
  • Peel or push-thru product access options
  • Full package design and development service available
  • Operating speed of approx. 200 cycles per hour for any single operation*
  • Auto safety cut-off via light curtain
  • Pack Type
    Blister
  • Pack Dimensions
    Max. format area: 220mm x 120mm / Max. thermoform depth: 25mm* / Max. coldform depth: 12mm* (*Dependent on material type and cavity profile)
  • Operation
    Semi-automatic
  • Construction
    Stainless Steel (Grade 304)
  • User Interface
    Touchscreen HMI, Hand operated regulators, Push buttons
  • Controls
    Temperature: 0 - 200°C settable ±1 °C / Pressure: 0.2 – 0.6 MPa (Force: 6.3 – 18.8 kN) / Timers: 0 – 99.9 sec settable ±0.1 sec / Counter: 0 - 9999 cycles
  • Utilities
    Electrical: Min. 110V Single phase, 15A / Min. 230V Single phase, 6.5A / Air Supply: Min. 250 L/min. at 0.6 MPa
  • Operating Speed
    Approx. 200 cycles per hour for any single operation
  • Tooling Changeover
    2-3 minutes
  • Tooling Warm-up
    Approx. 10-15 minutes
  • Machine Dimensions
    715mm (L) x 670mm (W) X 555mm (H)
  • Weight
    Machine: 145kg / Tooling: 20kg / Shipping: 215kg (inc. tooling)
  • Warranty
    Supplied with a 12-month warranty. (Service Level Agreements and/or extended warranties are available for additional support).

Applications include:

  • Pre-filled syringes
  • Diagnostic devices
  • Surgical stents
  • Inhalation devices
  • Dental implants
  • Medical tray kits

More control for R&D labs

  • Bring your blister packing in-house instead of booking time on production lines or outsourcing to a third party – minimises delays, allowing your new drug product to get to market sooner
  • Every day saved in the R&D lab is a day of extra profits in the marketplace

Flexible pack design

  • Blister pack using a variety of materials, novel shapes, sizes or perforations – allows the full range of possibilities to be explored for pack development in the R&D lab
  • Offers increased flexibility to contract packers

High quality blisters

  • Reproducible, production quality packaging
  • Fast & easy set-up – no specialist knowledge is required to operate EZ Blister so there is no need for an engineer to be present

Compact, portable design

Table top design for convenient blister packaging

Reduce R&D time

  • Sepha can design your new blister packs. This is especially useful for customers who conduct clinical trials. We can advise them how to rationalise the number of different tools needed, even if the lab needs to package many different products
  • Fast turnaround to tool-up for new products – 2-3 weeks for thermoform and cold-form tooling, faster than outsourcing small batches to a contract packer

More economical for batches up to 20,000 units 

  • Fully cGMP compliant, so it is quick to clean – requires 5 minutes
  • Fast 2-minute changeover – reduces down-time between production batches

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